Beginner Bladesmithing: Forging Knives to Shape-June 29, 2025

Forge your own knife with simple tools with Joe Vachon (joetheblacksmith.com), a self-employed blacksmith and bladesmith since 2007, and Season 6, Episode 27, Forged in Fire Champion, in this 1 day, hands-on course.

In this class we will be exploring the rudimentary hammer techniques used, step by step, to forge a knife blade to shape from scrap steels with very little use of a grinder. This class is centered around the clever techniques of ancient smiths melded with the minimal help of modern tools. Research the “Neo-Tribal Bladesmithing” movement and “Tai Goo” for more info on this philosophy and methodology.

You can expect to learn how to forge a point on the end of a bar, flatten your blade to its final thickness with a distal taper, create a counter-bend, forge your bevels, shape an all-steel handle, clean up your work with a file and/or small grinder, heat treat by eye, and sharpen on a stone.

We will start by using mild steel for a practice knife, then move up to high carbon steel to help your progression as a novice smith. We will also inevitably be discussing and demonstrating what goes into proper heat treating and learn about various types of blade geometry and their applications.

What to wear/safety equipment :

-Cotton pants and long sleeved shirt (synthetics are potentially flammable).

-Leather boots (NO open toed sandals/shoes-tennis shoes are not recommended for safety). Make sure your pants fit over the tops of your boots so nothing hot can fall in.

-Safety glasses, ear plugs, and a dust mask. Long hair must be tied back.

-Leather gloves to protect your hands and a notebook to take notes.

-Bring a water bottle to stay hydrated, and snacks if you want.

PLEASE PLAN TO ARRIVE 30 MINUTES BEFORE CLASS IS SCHEDULED SO EVERYONE CAN GET SET UP.

SELECT NUMBER OF TICKETS NEEDED THEN “GET TICKETS”